Dec 04, 2024

Case Study: The Microcracking Headache

kWh Analytics

Bobby McFadden

Share


The Challenge

Microcracking – invisible damage to the crystalline structure of solar panels – is one of the most prevalent issues facing solar assets today. These microscopic cracks can occur during manufacturing, transportation, installation, or from environmental stressors like hail and strong winds. Traditional insurance policies require electroluminescence (EL) imaging to verify damage, forcing owners to test panels individually at hundreds of dollars per module. This creates significant upfront expenses and operational disruptions, often making claims impractical to pursue.

The Solution: Simplified Coverage

kWh Analytics developed an innovative approach that eliminates the need for costly panel-by-panel testing:

     

      • Coverage triggered by visible damage indicators

      • Entire strings covered when damage threshold is met

      • No upfront testing costs

    How It Works

    The kWh Analytics Microcracking Endorsement is simplified coverage. When as few as three panels in a string are visibly damaged, all panels in the affected string are automatically covered and replaced, with no individual panel testing required.

    The Takeaway

    By removing barriers to effective microcracking coverage, kWh Analytics delivers comprehensive protection without the burden of expensive testing or operational disruptions. This innovative approach makes microcracking coverage more accessible and practical for solar asset owners, helping to address one of the industry’s most common challenges.


    Follow the author

    Articles you may be interested in

    October 26 2026

    Beyond Hail: kWh Analytics in Risk & Insurance on the Risks Reshaping Solar Insurance

    In the September/October issue of Risk & Insurance, journalist Gregory DL Morris looks at how...

    Continue reading

    October 26 2026

    PODCAST: 11 Years, 3 Pivots, and a Successful Exit

    “We had a great outcome, but it took 11 years and three pivots and a...

    Continue reading

    June 17 2026

    kWh Analytics wins Celent Model Insurer Innovation Execution Award

    Company recognized for its use of enhanced modeling and industry collaboration to advance renewable energy...

    Continue reading